Renewable Energy Innovation

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I needed a data logger which could take a stream of serial data and record it onto an SD card. To do this I based the hardware on the DataDuino and changed the microcontroller code.

This is an overview of the idea and the arduino code required to implement it.

This was designed to work with the pedal power equipment I have been designing.

Concept

A number of the devices I have been creating recently stream data via a serial output. This data can then be used with other devices, such as displayed on an LED display or stored onto a computer (via a USB-serial converter). Sometimes I need a stand-alone data recorder for this serial data stream.

I created the DataDuino to record anaolgue and digital data onto an SD card. This hardware can be used to read serial data and record it to the SD card.

SD write cycles

One issue with the SD card is that it will only last for a certain number of write cycles - typically 100,000. While that seems like a lot, if data is written once per second (86400 samples per day) then an SD card will only last  just a bit over 1 day. To prevent this SD cards usually have wear-levelling built in which helps to even out the number of write cycles over the whole size of the card. Writing data once per second onto a 2GB SD card typically gives a SD card life of around 100 days.

In this situation I am not recording data 24 hours a day. It will be taking data only when the pedal generator is in use. This means that I do not need to worry as much about the SD write cycles in this application.

If I was creating a data-logger which would work 24hrs a day, then I would need to think about this issue and perhaps write the data in 'chunks' at set intervals. This would reduce the write cycles.

Another option would be to use a much larger SD card - these have more memory therefore, with wear-levelling, the card would last longer.

Code flow overview

Rather than take analog and digital readings whenever there is a write pulse from the clock, I want the code to monitor the serial port. When serial data arrives we want to check that it is in the correct format, strip out the useful data, store it into EEPROM and then write it to the SD card in chunks when the EEPROM has filled up.

Data will be written using a version of LLAP (Lightweight Local Automation Protocol) with a unique data reference. We want to strip out the data reference, the type of data, the value of the data and also add a timestamp from the real time clock.

This unit has been designed to record from the power log unit. This outputs data at 115200 baud via the serial port. The data is streamed every second and takes the format of voltage reading, current reading , power reading.

I save all three values and store them onto the SD card. These are saved along with a timestamp. A new file is created each day.

Here are some photos of the set-up:

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The DataDuino with just two input wires  - ground and data (attached to Rx pin). Power was provided by batteries.

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Here you can see the three LLAP messages sent every second and then the line written to the SD card.

Arduino code for the Dataduino

The Dataduino is an Arduino-based datalogger. It is available here. The following code has been written for the dataduino to save serial data onto pin 0 (the Rx pin). This code is also available via my GITHUB repository.

This code seems to work quite well and stores the serial data to the SD card. Every so often there is an issue with the voltage reading, which could be due to the device which sends out the data, rather than this serial data recorder.

Maybe this code would be useful to you? Please feel free to adapt and use for your own use. You will need to include the RTC PCF8563 library (which must be downloaded) and the SD card library (which is included within the Arduino IDE).

/********************************************************
/****** DataDuino - Arduino Serial DAQ UNIT *************
/****** by Matt Little **********************************
/****** Date: 30/10/12 **********************************
/****** This email address is being protected from spambots. You need JavaScript enabled to view it.
  ************************
/****** www.re-innovation.co.uk *************************
/********************************************************

  See www.re-innovation.co.uk for information and construction details
  This is the SERIAL data storage version.
  
  This is sample code for the DataDuino PCB.

/*************Details of Code*****************************

  The DataDuino is an Arduino based SD card datalogger.
  A PCF8563 Realt Time Clock is used to timestamp the data.
  Data is written every time there is serial data in the correct format.

  Data is written to a .csv file created on an SD card.
  A new file is created each day. If file alreay present then data is appended.
  The file name is created from the reference number and the date in the format:
  RXXDXXXX.csv, where RXX is the reference number and DXXXX is the date in the format DDMM. 

  SERIAL Commands (at 115200 baud) :
  "aXXCHID??E--"
  This will change the reference number to ??
  "a--ID?----"
  This will return the device ID 


  Updates: 
  30/10/12 Code written - Matt Little
  31/10/12 writing code description and sorting out new sample timings - Matt Little
  19/9/13  Getting code to work on Arduino 1.0.5 - Matt Little
  19/9/13  Updated the Rtc_Pcf8563 to work with Arduino 1.0.5 - Matt Little
  19/9/13  Changed getData and sortData to 'listen' for serial data - Matt Little
  19/9/13  Removed all references to temperature - not needed - Matt Little
  23/9/13  Changed format of data - Matt Little

 
 //*********SD CARD DETAILS***************************	
 The SD card circuit:
 SD card attached to SPI bus as follows:
 ** MOSI - pin 11
 ** MISO - pin 12
 ** CLK - pin 13
 ** CS - pin 10
 ** Card detect - pin 6
 
 SD card code details:
 created  24 Nov 2010
 updated 2 Dec 2010
 by Tom Igoe
 
 //************ Real Time Clock code*******************
 A PCF8563 RTC is attached to pins:
 ** A4 - SDA (serial data)
 ** A5 - SDC (serial clock)
 ** D2 - Clock out - This gives a 1 second pulse to record the data
 
 RTC PCF8563 code details:
 By Joe Robertson, jmr
 This email address is being protected from spambots. You need JavaScript enabled to view it.
 
 
**********************************************************************************************************/


/************ External Libraries*****************************/
#include <stdlib.h>
#include <Wire.h>          // Required for RTC
#include <Rtc_Pcf8563.h>   // RTC library
#include <SD.h>            // SD card library
#include <avr/pgmspace.h>  // Library for putting data into program memory
#include <EEPROM.h>        // For writing values to the EEPROM
#include <avr/eeprom.h> /************User variables and hardware allocation**********************************************/ /******* SD CARD*************/ const int chipSelect = 10; // The SD card Chip Select pin 10 const int cardDetect = 6; // The SD card detect is on pin 6 // The other SD card pins (D11,D12,D13) are all set within SD.h int cardDetectOld = LOW; // This is the flag for the old reading of the card detect /*************Real Time Clock*******/ Rtc_Pcf8563 rtc; #define I2C_RTC 0x51 // 7 bit address (without last bit - look at the datasheet) int RTCinterrupt = 0; // RTC interrupt - This is pin 2 of ardunio - which is INT0 /********* Output LED *************/ const int LEDred = 5; // The output led is on pin 5 /********* Digital Data Storage ***********/ int D7 = 0; // Digital input int D8 = 0; // Digital input int D9 = 0; // Digital input /********** Analogue Data Storage ************/ int analog0 = 0; // Analog input int analog1 = 0; // Analog input int analog2 = 0; // Analog input int analog3 = 0; // Analog input // ****** Serial Data Read*********** // Variables for the serial data read char inByte; // incoming serial char String str_buffer = ""; // This is the holder for the string which we will display //********Variables for the Filename******************* char filename[] = "RXXDXXXX.csv"; // This is a holder for the full file name //int refnumber; // The house number here, which is stored in EEPROM char deviceID[3]; // A buffer to hold the device ID File datafile; // The logging file String dataString; // This is the holder for the data as a string. Start as blank int counter = 0; // Clue is in the name - its a counter. long dataCounter = 0; // This holds the number of seconds since the last data store long sampleTime = 10; // This is the time between samples for the DAQ // Variables for the Pulse Counter int pulseinterrupt = 1; // Pulse Counter Interrupt - This is pin 3 of arduino - which is INT1 volatile long pulsecounter = 0; // This counts pulses from the flow sensor - Needs to be long to hold number volatile long pulsecounterold = 0; // This is storage for the old flow sensor - Needs to be long to hold number volatile int writedataflag = HIGH; // A flag to tell the code when to write data // Varibales for writing to EEPROM int hiByte; // These are used to store longer variables into EERPRPROM int loByte; // These next ints are for the filename conversion int day_int =0; // To find the day from the Date for the filename int day_int1 =0; int day_int2 =0; int month_int = 0; int month_int1 = 0; int month_int2 = 0; int year_int = 0; // Year int hour_int = 0; int min_int = 0; int sec_int = 0; //**********STRINGS TO USE**************************** String comma = ","; String date; // The stored date from filename creation String newdate; // The new date, read every time //String dataType; // This holds the dataType ("P", "V", "I") String dataVoltage; // This holds the actual data String dataCurrent; // This holds the actual data String dataPower; // This holds the actual data // These are Char Strings - they are stored in program memory to save space in data memory // These are a mixutre of error messages and serial printed information const char headers[] PROGMEM = "Ref,Date,Time,Voltage,Current,Power"; // Headers for the top of the file const char headersOK[] PROGMEM = "Headers OK"; const char erroropen[] PROGMEM = "Error opening file"; const char error[] PROGMEM = "ERROR ERROR ERROR"; const char initialisesd[] PROGMEM = "Initialising SD card..."; const char dateerror[] PROGMEM = "Dates are not the same - create new file"; const char locate[] PROGMEM = "Locating devices...."; const char parasitic[] PROGMEM = "Parasitic power is:"; const char reference[] PROGMEM = "The ref number is:"; const char noSD[] PROGMEM = "No SD card present"; #define MAX_STRING 80 // Sets the maximum length of string probably could be lower char stringBuffer[MAX_STRING]; // A buffer to hold the string when pulled from program memory //****************INITIALISE ROUTINE****************************** void setup() { Serial.begin(115200); // Set up a serial output for data display and changing parameters //******Real Time Clock Set - up******** // A4 and A5 are used as I2C interface. // D2 is connected to CLK OUT from RTC. This triggers an interrupt to take data // We need to enable pull up resistors pinMode(A4, INPUT); // set pin to input digitalWrite(A4, HIGH); // turn on pullup resistors pinMode(A5, INPUT); // set pin to input digitalWrite(A5, HIGH); // turn on pullup resistors pinMode(2,INPUT); // Set D2 to be an input for the RTC CLK-OUT //initialise the real time clock Rtc_Pcf8563 rtc; // Read the reference number from the EEROM deviceID[0] = char(EEPROM.read(0)); deviceID[1] = char(EEPROM.read(1)); initialiseSD(); // Inisitalise the SD card createfilename(); // Create the corrct filename (from date) pinMode(LEDred,OUTPUT); // Set D5 to be an output LED pinMode(cardDetect,INPUT); // D6 is the SD card detect on pin 6. //Set up digital data lines pinMode(7,INPUT); pinMode(8,INPUT); pinMode(9,INPUT); // This section configures the RTC to have a 1Hz output. // Its a bit strange as first we read the data from the RTC // Then we load it back again but including the correct second flag rtc.formatDate(RTCC_DATE_WORLD); rtc.formatTime(); year_int = rtc.getYear(); day_int = rtc.getDay(); month_int = rtc.getMonth(); hour_int = rtc.getHour(); min_int = rtc.getMinute(); sec_int = rtc.getSecond(); Wire.begin(); // Initiate the Wire library and join the I2C bus as a master Wire.beginTransmission(I2C_RTC); // Select RTC Wire.write(0); // Start address Wire.write(0); // Control and status 1 Wire.write(0); // Control and status 2 Wire.write(DecToBcd(sec_int)); // Second Wire.write(DecToBcd(min_int)); // Minute Wire.write(DecToBcd(hour_int)); // Hour Wire.write(DecToBcd(day_int)); // Day Wire.write(DecToBcd(2)); // Weekday Wire.write(DecToBcd(month_int)); // Month (with century bit = 0) Wire.write(DecToBcd(year_int)); // Year Wire.write(0b10000000); // Minute alarm (and alarm disabled) Wire.write(0b10000000); // Hour alarm (and alarm disabled) Wire.write(0b10000000); // Day alarm (and alarm disabled) Wire.write(0b10000000); // Weekday alarm (and alarm disabled) Wire.write(0b10000011); // Output clock frequency enabled (1 Hz) ***THIS IS THE IMPORTANT LINE** Wire.write(0); // Timer (countdown) disabled Wire.write(0); // Timer value Wire.endTransmission(); } void loop() { // If there has been serial data with power information then we can wr // Also want to make sure that there is an SD card present if(writedataflag==HIGH) { // Each day we want to write a new file. // Compare date with previous stored date, every second newdate = String(rtc.formatDate(RTCC_DATE_WORLD)); if(newdate != date) { // If date has changed then create a new file createfilename(); // Create the corrct filename (from date) } // Here we create a data string to write // Subtracting '0' converts from ASCII to real number // The headers are: "Reference, Time, Date, V, Voltage, I, Current, P, Power" dataString = String(deviceID[0]); dataString += deviceID[1]; dataString += comma; dataString += newdate; dataString += comma; dataString += String(rtc.formatTime()); dataString += comma; dataString += dataVoltage; // This is the data value dataString += comma; dataString += dataCurrent; // This is the data value dataString += comma; dataString += dataPower; // This is the data value if(digitalRead(cardDetect)==LOW&&cardDetectOld==HIGH) { // There was no card previously so re-initialise and re-check the filename initialiseSD(); createfilename(); } if(digitalRead(cardDetect)==LOW&&cardDetectOld==LOW) { //Ensure that there is a card present) digitalWrite(LEDred, HIGH); // set the LED ON // We then write the data to the SD card here: writetoSD(); digitalWrite(LEDred, LOW); // set the LED ON } else { Serial.println(getString(noSD)); // print to the serial port too: Serial.println(dataString); } if(digitalRead(cardDetect)==HIGH) { // This meands there is no card present so set he LED high digitalWrite(LEDred, HIGH); // set the LED ON } cardDetectOld = digitalRead(cardDetect); // Store the old value of the card detect writedataflag=LOW; // Reset the write data flag } //*********Here we check to see if any serial data has been seen*********** getData(); // Check the serial port for data sortData(); // Sort the data for useful information delay(50); } //*********** FUNCTION TO INITIALISE THE SD CARD*************** void initialiseSD() { Serial.println(getString(initialisesd)); // make sure that the default chip select pin is set to // output, even if you don't use it: pinMode(chipSelect, OUTPUT); // see if the card is present and can be initialized: if (!SD.begin(chipSelect)) { //Serial.println("FAIL"); // don't do anything more: // Want to turn on an ERROR LED here return; } } // *********FUNCTION TO SORT OUT THE FILENAME************** void createfilename() { // Check there is a file created with the date in the title // If it does then create a new one with the new name // The name is created from: // RXXDMMDD.CSV, where XX is the reference, MM is the month, DD is the day // You must add on the '0' to convert to ASCII filename[1]=deviceID[0]; filename[2]=deviceID[1]; date = String(rtc.formatDate()); day_int = rtc.getDay(); // Get the actual day from the RTC month_int = rtc.getMonth(); // Get the month day_int1 = day_int/10; // Find the first part of the integer day_int2 = day_int%10; // Find the second part of the integer filename[4]=day_int1 + '0'; // Convert from int to ascii filename[5]=day_int2 + '0'; // Convert from int to ascii month_int1 = month_int/10; // Find the first part of the integer month_int2 = month_int%10; // Find the second part of the integer filename[6]=month_int1 + '0'; // Convert from int to ascii filename[7]=month_int2 + '0'; // Convert from int to ascii // Create the file and put a row of headers at the top if (! SD.exists(filename)) { // only open a new file if it doesn't exist datafile = SD.open(filename, FILE_WRITE); // Open the correct file // if the file is available, write to it: if (datafile) { datafile.println(getString(headers)); datafile.close(); Serial.println(getString(headersOK)); } // if the file isn't open, pop up an error: else { Serial.println(getString(erroropen)); } } } // This routine writes the dataString to the SD card void writetoSD() { datafile = SD.open(filename, FILE_WRITE); // Open the correct file // if the file is available, write to it: if (datafile) { datafile.println(dataString); datafile.close(); // print to the serial port too: Serial.println(dataString); } // if the file isn't open, pop up an error: else { Serial.println(getString(erroropen)); } } // This routine pulls the string stored in program memory so we can use it // It is temporaily stored in the stringBuffer char* getString(const char* str) { strcpy_P(stringBuffer, (char*)str); return stringBuffer; } // Converts a decimal to BCD (binary coded decimal) byte DecToBcd(byte value){ return (value / 10 * 16 + value % 10); } // **********************GET DATA SUBROUTINE***************************************** // This sub-routine picks up and serial string sent to the device and sorts out a power string if there is one // All values are global, hence nothing is sent/returned void getData() { // **********GET DATA******************************************* // We want to find the bit of interesting data in the serial data stream // As mentioned above, we are using LLAP for the data. // All the data arrives as serial commands via the serial interface. // All data is in format aXXDDDDDDDDD where XX is the device ID if (Serial.available() > 0) { inByte = Serial.read(); // Read whatever is happening on the serial port if(inByte=='a') // If we see an 'a' then read in the next 11 chars into a buffer. { str_buffer+=inByte; for(int i = 0; i<11;i++) // Read in the next 11 chars - this is the data { inByte = Serial.read(); str_buffer+=inByte; } Serial.println(str_buffer); // TEST - print the str_buffer data (if it has arrived) sortData(); str_buffer=""; // Reset the buffer to be filled again } } } // **********************SORT DATA SUBROUTINE***************************************** // This sub-routine takes the read-in data string (12 char, starting with a) and does what is required with it // The str-buffer is global so we do not need to send it to the routine void sortData() { // Here we want to be able to ask the device what its ID is // “aXXID?-----“ // It does not matter what XX are if(str_buffer.substring(3,6) == "ID?") { Serial.print(getString(reference)); Serial.println(deviceID); } // For all other commands we first want to check if the device ID matches. // If it does not then we disregard the command (as it was not meant for this device if(str_buffer.substring(1,3) == deviceID) { // If yes then we can do further checks on ths data // This is where we do all of the checks on the incomming serial command: //Serial.println("Matches Device ID"); // TEST - got into this routine // Change device ID: // Device ID // “aXXCHIDXXE--“ // Where the last two values (XX) are the new device ID (from AA to ZZ). if(str_buffer.substring(3,7) == "CHID") { // First check if the NEW device ID is within the allowable range (AA-ZZ) // to do this we can convert to an int and check if it is within the OK levels // A -> int is 65, Z -. int is 90 // So our new device ID as an int must be between 65 and 90 for it to be valid if(65<=int(str_buffer[7])&&int(str_buffer[7])<=90&&65<=int(str_buffer[8])&&int(str_buffer[8])<=90) { // If is all OK then write the data // Change device ID Serial.print("Change Device ID to "); Serial.println(str_buffer.substring(7,9)); // This will change the device ID deviceID[0] = str_buffer[7]; deviceID[1] = str_buffer[8]; // Also want to store this into EEPROM EEPROM.write(0, deviceID[0]); // Do this seperately EEPROM.write(1, deviceID[1]); initialiseSD(); createfilename(); } else { Serial.println("Invalid device ID"); } } // Receive Power Data in format “aXXP????-----“ // Where XX is the reference and ???? is the data else if(str_buffer.substring(3,4) == "P") { //Serial.print("Power:"); //Serial.println(str_buffer.substring(4,8)); dataPower = str_buffer.substring(4,8); writedataflag=HIGH; // Set the unit to write the data } // Receive Power Data in format “aXXV???-----“ // Where XX is the reference and ??? is the data else if(str_buffer.substring(3,4) == "V") { //Serial.print("Voltage:"); //Serial.println(str_buffer.substring(4,7)); dataVoltage = str_buffer.substring(4,6); dataVoltage += '.'; dataVoltage += str_buffer.substring(6,7); //writedataflag=HIGH; // Set the unit to write the data } // Receive Current Data in format “aXXI????-----“ // Where XX is the reference and ???? is the data else if(str_buffer.substring(3,4) == "I") { //Serial.print("Current:"); //Serial.println(str_buffer.substring(4,8)); dataCurrent = str_buffer.substring(4,8); //writedataflag=HIGH; // Set the unit to write the data } } else { //Serial.println("Device ID does not match"); } }

 

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